Disposable diaper

ABSTRACT

In a disposable diaper in which an absorbent body is provided between a water-repellent outer sheet and a hydrophilic skin-side sheet made of a nonwoven fabric, raisable strips made of a nonwoven fabric are provided at the opposite sides of the skin-side sheet, elastic threads for raisable gathers are provided in inner edge portions of the raisable strips and the outer edge portions of the raisable strips are adhered to the skin-side sheet, an ooze preventing portion  10  (or  11   a  or  11   c ) for preventing an ooze of urine and other bodily waste is formed at opposite end portions of the skin-side sheet  3.  Therefore, even if urine and other bodily waste permeate into the skin-side sheet  3,  they do not ooze out from the end portion of the skin-side sheet  3.

TECHNICAL FIELD

[0001] The present invention relates to a disposable diaper capable of effectively and inexpensively preventing urine and other bodily waste from oozing out from an end portion of a skin-side sheet.

BACKGROUND ART

[0002] A known disposable diaper is such that an absorbent body is provided between an water-repellent outer sheet and a hydrophilic skin-side sheet made of a nonwoven fabric, water-repellent raisable strips are provided at the opposite sides of the skin-side sheet, elastic threads for raisable gathers are provided at inner edge portions of the raisable strips and outer edge portions of the raisable strips are adhered to the skin-side sheet.

[0003] In the above disposable diaper, a lateral leak of urine and other bodily waste is prevented by the raised gathers formed by the elastic threads provided in the raisable strips.

[0004] However, since the skin-side sheet is hydrophilic, if urine and the like permeate into this skin-side sheet, there is a problem that they may ooze out from an end portion of the skin-side sheet to stain clothes.

[0005] In view of this, a disposable diaper has been proposed in which an end of the outer sheet is rolled up to wrap an end of the skin-side sheet and is adhered to the upper surface of the skin-side sheet, so that even if urine or other bodily waste oozes out from the end portion of the skin-side sheet, clothes are not stained by the presence of the rolled up outer sheet. However, this disposable diaper requires an operation step of rolling up the end portion of the outer sheet, leading to an increased production cost.

[0006] In view of the problem residing in the prior art, an object of the present invention is to provide a disposable diaper capable of effectively and inexpensively preventing urine and other bodily waste from oozing out from an end portion of a skin-side sheet.

DISCLOSURE OF THE INVENTION

[0007] The invention is directed to a disposable diaper in which an absorbent body is provided between a water-repellent outer sheet and a hydrophilic skin-side sheet made of a nonwoven fabric, raisable strips made of a nonwoven fabric are provided at the opposite sides of the skin-side sheet, elastic threads for raisable gathers are provided in inner edge portions thereof and the outer edge portions of the raisable strips are adhered to the skin-side sheet, wherein an ooze preventing portion for preventing an ooze of urine and other bodily waste is formed at an end portion of the skin-side sheet.

[0008] According to the invention, since the ooze preventing portion is formed at the end portion of the skin-side sheet, even if urine and other bodily waste permeate into the skin-side sheet, they do not ooze out from the end portion of the skin-side sheet.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009]FIG. 1 is a front view of an inventive disposable diaper in its developed state,

[0010]FIG. 2 is an exploded perspective view of the disposable diaper,

[0011]FIGS. 3A, 3B and 3C are schematic sections along A-A of FIG. 1, respectively, and

[0012]FIG. 4 is a front view of the disposable diaper in its used state.

BEST MODE FOR CARRYING OUT THE INVENTION

[0013] Hereinafter, one embodiment of the present invention is described in detail with reference to the accompanying drawings. FIG. 1 is a front view of an inventive disposable diaper in its developed state, FIG. 2 is an exploded perspective view of the disposable diaper, FIGS. 3A, 3B and 3C are schematic sections along A-A of FIG. 1, respectively, and FIG. 4 is a front view of the disposable diaper in its used state.

[0014] As shown in FIG. 2, the disposable diaper is basically comprised of an outer sheet 1, an absorbent body 2, a skin-side sheet 3, and a pair of left and right raisable strips 4.

[0015] The outer sheet 1 is formed of a nonwoven fabric made of synthetic resin fibers having water repellency or a synthetic resin film, and leg openings S are formed at the opposite sides of a crotch portion R between a front part P and a rear part Q.

[0016] A plurality of elastic threads 5 for waist gathers are provided on the upper surfaces of the front and rear parts P, Q of the outer sheet 1 while being stretched in widthwise direction, and a plurality of elastic threads 6 for leg gathers are provided on the upper surfaces of the opposite leg openings S while being stretched in lengthwise direction.

[0017] Further, a frontal tape 7 is attached to the lower surface of the front part P of the outer sheet 1, and fastening tapes 8 are respectively attached to the opposite sides of the rear part Q between the outer sheet 1 and the skin-side sheet 3 or between the outer sheet 1 and the raisable strips 4 so as to assemble the disposable diaper in a 3D manner by being adhered to the frontal tape 7 as shown in FIG. 4 when the disposable diaper is used.

[0018] The absorbent body 2 is formed of a mixture of natural pulp fibers, synthetic resin fibers and a high water-absorbent polymer material or by laminating these materials, and is a flat member which is about one size smaller than the outer sheet 1, substantially in the form of a rectangle and wrapped in a tissue paper. This absorbent body 2 is adhered to the upper surface of the outer sheet 1.

[0019] The skin-side sheet 3 is formed of a hydrophilic nonwoven fabric made of synthetic resin fibers and has the same outer configuration as the outer sheet 1. The lower surface of the skin-side sheet 3 and the upper surface of the outer sheet 1 are substantially entirely adhered to each other with the absorbent body 2 and the elastic threads 5, 6 provided therebetween. The skin-side sheet 3 may have a rectangular shape having a width equal to a spacing between the leg openings S.

[0020] The left and right raisable strips 4 are formed of a nonwoven fabric made of synthetic resin fibers having water repellency, have substantially the same length as the outer sheet 1 and the skin-side sheet 3, and are formed at portions corresponding to the leg openings R(sic) with leg openings having the same shape.

[0021] The respective raisable strips 4 have their inner edge portions 4 a folded downwardly and inwardly. The inner edge portions 4 a cover the opposite sides of the upper surface of the absorbent body 2 and the lower surfaces of outer edge portions 4 b are adhered to the upper surface of the skin-side sheet 3.

[0022] Elastic threads 9 for raisable gathers are provided in the inner edge portions 4 a of the respective raisable strips 4 while being stretched substantially over the entire length of the raisable strips 4.

[0023] The respective elastic threads 5, 6, 9 are made of strip-shaped or thread-shaped natural rubber or synthetic rubber, and the waist gathers, raisable gathers and leg gathers are naturally formed by the shrinking forces of the elastic threads 5, 6, 9.

[0024] The most significant feature of the present invention is that an ooze preventing portion for preventing an ooze of urine and the like is provided at opposite end portions of the hydrophilic skin-side sheet 3. One example of the ooze preventing portion is a water repelled portion 10 formed by applying an adhesive such as a hot melt adhesive to the end portion of the skin-side sheet 3 and causing the adhesive to permeate into clearances between fibers of the nonwoven fabric as shown in FIG. 3A. In the case of such a construction, the skin-side sheet may not be a nonwoven fabric made of thermoplastic resin fibers.

[0025] Alternatively, as shown in FIG. 3B, a treatment may be given to prevent an ooze of urine and the like by heat-sealing the end portion of the skin-side sheet 3 to fill up clearances between the fibers of the nonwoven fabric, thereby forming a first film portion 11 a. In the case of such a construction, a nonwoven fabric made of thermoplastic resin fibers is used for the skin-side sheet 3 since the fibers of the skin-side sheet 3 need to be melted and made into a film by the heat of heat-sealing. However, it is sufficient for the nonwoven fabric of the skin-side sheet 3 to possess such thermoplasticity as to be made into a film by heat-sealing, and not all the fibers forming the nonwoven fabric need to be thermoplastic resin fibers, i.e. fibers having no thermoplasticity may be mixed. It should be noted that an ultrasonic fusing means may be adopted instead of heat-sealing.

[0026] Further as shown in FIG. 3C, the respective end portions of the skin-side sheet 3 and the outer sheet 1 are joined by heat-sealing, and a first film portion 11 c may be formed by at least filling up clearances between the fibers of the nonwoven fabric of the skin-side sheet 3. Since the outer sheet 1 is made of a water-repellent material, the ooze preventing portions can be formed by making the skin-side sheet 3 into a film to lose water permeability. Regardless of whether the outer sheet 1 is a nonwoven fabric or a film, it is preferably made of a thermoplastic material as described above like the skin-side sheet 3. The heat-sealed portion can be made into a film merely by joining the sheets 1 and 3 by means of seal-heating.

[0027] As shown in FIG. 3B, second film portions 11 b may be formed by making the raisable strips 4 and the skin-side sheet 3 inwardly of the first film portions 11 a into films while joining them by means of heat-sealing. Clearances between the fibers of the nonwoven fabrics of the raisable strips 4 and the skin-side sheet 3 are filled up and the raisable strips 4 and the skin-side sheet 3 are joined to form the film portions 11 b. This construction is further effective in preventing the ooze of urine and the like since ooze prevention is performed at two stages.

[0028] Further, as shown in FIG. 3C, second film portions lid may be formed by joining the raisable strips 4 and the skin-side sheet 3 inwardly of the first film portion 11 c by means of heat-sealing. It should be noted that the first film portion may be formed by the skin-side sheet 3 and the raisable strips 4 and the second film portions may be formed by the skin-side sheet 3 and the outer sheet 1.

[0029] The water repelled portions 10 by the hot melt adhesive at the end portion of the skin-side sheet 3 and the film portions 11 a, 11 c formed by heat-sealing preferably extend over the entire outer periphery of the skin-side sheet 3 as shown in chain double-dashed line in FIGS. 1 and 2 in view of ooze prevention of urine and other bodily waste.

[0030] In the disposable diaper constructed as above, the water repelled portions 10 and the film portions 11 a, 11 c for the ooze preventing treatment of urine and the like are formed at the end portion of the hydrophilic skin-side sheet 3. Accordingly, even if urine or the like permeates into the skin-side sheet 3, there is no danger of staining the clothes since the permeated urine and the like do not ooze out from the end portion of the skin-8 side sheet 3.

[0031] Further, since it is not necessary, unlike the prior art, to roll up the end portion of the outer sheet 1 to wrap the end portion of the skin-side sheet 3, an operation step of rolling up the end of the outer sheet 1 is necessary(sic), contributing to a decrease in production cost.

[0032] Furthermore, since the outer edges of the outer sheet 1, the skin-side sheet 3 and the raisable strips 4 can be aligned, displacements thereof when they are placed one over another during manufacturing can be prevented.

[0033] If the second film portions 11 b or lid is formed by joining the raisable strips 4 and the skin-side sheet 3 by means of heat-sealing, urine and other bodily waste permeated into the skin-side sheet 3 do not ooze out beyond the film portions 11 b, lid. Therefore, an ooze of urine and the like can be more effectively prevented.

[0034] Although the invention is applied to the disposable diaper in the foregoing embodiment, it is, of course, also applicable to such disposable underpants that the first absorbent body is mounted on the skin-side sheet placed on the outer sheet.

[0035] Industrial Applicability

[0036] As described above, the inventive disposable diaper is useful as disposable diapers or disposable underpants which can effectively and inexpensively prevent an ooze of urine and bodily waste from the end portion of the skin-side sheet. 

What is claimed is:
 1. A disposable diaper in which an absorbent body is provided between a water-repellent outer sheet and a hydrophilic skin-side sheet made of a nonwoven fabric, raisable strips made of a nonwoven fabric are provided at opposite sides of the skin-side sheet, elastic threads for raisable gathers are provided in inner edge portions of the raisable strips, and the outer edge portions of the raisable strips are adhered to the skin-side sheet, wherein an ooze preventing portion for preventing an ooze of urine and other bodily waste is formed at opposite end portions of the skin-side sheet.
 2. A disposable diaper according to claim 1, wherein the ooze preventing portion is a water repelled portion formed by applying a hot melt adhesive to the end portion of the skin-side sheet and causing it to permeate.
 3. A disposable diaper according to claim 1, wherein the ooze preventing portion is a film portion formed by heat-sealing the end portion of the skin-side sheet made of the nonwoven fabric to fill up clearances between fibers of the nonwoven fabric.
 4. A disposable diaper according to claim 1, wherein the ooze preventing portion is a film portion formed by filling up clearances between fibers of the nonwoven fabric of the skin-side sheet while joining the opposite end portions of the skin-side sheet made of the nonwoven fabric and opposite end portions of the outer sheet by heat-sealing.
 5. A disposable diaper according to any one of claims 2 to 4, wherein a second film portion is further formed by filling up clearances between the fibers of the nonwoven fabric of the raisable strips and the fibers of the nonwoven fabric of the skin-side sheet while joining the raisable strips and the skin-side sheet at positions more inwardly then the film portion by heat-sealing. 